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TriVex® RL Series Top Load Case/Tray Packer

TriVex® RL Series Top Load Case/Tray Packer
TriVex® RLi Series Top Load Case/Tray Packer

TriVex® RLi Series Top Load Case/Tray Packer
TriVex® SL Series Top Load Case/Tray Packer

TriVex® SL Series Top Load Case/Tray Packer
TriVex® SLi Series Top Load Case/Tray Packer

TriVex® SLi Series Top Load Case/Tray Packer
Description N/A The TriVex® RL is a flexible automated robotic case loader designed for high demand, high efficiency top load production. Advanced infeeds quickly and gently collate products to position them for the appropriate loading technique. Precise case and flap control options assure that cases are properly prepared for loading, ensuring smooth entry and exit. N/A For a complete system, the RLi offers the same loader options as the RL, and adds the unique ability to seamlessly erect, load and seal top load cases with a single high performance, low maintenance machine. With complete integration comes less product handling, less case handling and less maintenance within its compact footprint. N/A The TriVex® SL case loader offers precise, reliable automated robotic case packing. The SL seamlessly combines product receiving, pack collation and case loading functions into the robot's end-effector, increasing simplicity and efficiencies. N/A For a complete system, the TriVex® SLi offers the same loader as the SL, and adds the unique ability to seamlessly erect, load and seal top load cases with a single high performance, low maintenance machine. With complete integration comes less product handling, less case handling and less maintenance within its compact footprint.
Brand N/A Douglas TriVex®
Package Type N/A Tray N/A Tray N/A Case N/A Case
Speed N/A Up to 25 cases/min N/A Up to 25 cases/min N/A Up to 25 cases/min150 products/min N/A Up to 25 cases/min150 products/min
Direction of Travel (Standard) N/A 6 to 21 in152.40 to 533.40 mm N/A 6 to 21 in152.40 to 533.40 mm N/A 4 to 15 in N/A 4 to 15 in
Vertical (Standard) N/A 4 to 13 in101.60 to 330.20 mm N/A 4 to 13 in101.60 to 330.20 mm N/A 4 to 10 in N/A 4 to 10 in
Across Machine (Standard) N/A 5 to 16 in127.00 to 406.40 mm N/A 5 to 16 in127.00 to 406.40 mm N/A 4.5 to 12 in N/A 4.5 to 12 in
Electrical N/A Rockwell controls including motion, logic, drives and HMI
NEMA 12 (NEMA 4 or 4X optional) 		N/A Rockwell controls including motion, logic, drives and HMI
NEMA 12 (NEMA 4 or 4X optional) 		N/A N/A
Alternating Current (AC) Voltage N/A 480 V N/A 480 V N/A N/A
Frequency N/A 50 Hz60 Hz N/A 50 Hz60 Hz N/A N/A
Number of Phase N/A 3 N/A 3 N/A N/A
Note for Power N/A Other Power Sources Available. N/A Second 480 Volt (V) Drop for Optional Glue Sealing. N/A N/A
Direction of Travel N/A N/A N/A Number of Products Deep is Product Dependent N/A Number of Products Deep is Product Dependent
Height N/A N/A N/A 1 Product N/A 1 Product
Across Machine N/A N/A N/A 1 or 2 Product Facings N/A 1 or 2 Product Facings
Approximate Product Payload Weight N/A N/A N/A 7 lb N/A 7 lb
Features N/A
  • Tailored Technologies
    Optimize any Case Packing Operation
    • Douglas offers a wide range of product handling and infeed systems designed to collate and load your product with unparalleled efficiency and reliability.
    • As with all Douglas case packing solutions, TriVex® Series top loaders deliver maximum performance while maintaining gentle product handling to ensure the highest level of finished package integrity.
  • Continuous Innovation, Maximum Performance
  • Delta Robot Solutions
    TriVex® Delta robot solutions use parallel-axis robot technology. High speed multi-axis motions allow the Delta loader to sense and pick moving product, often eliminating the need for special product handling on the infeed or the need to stage product before picking. The location and orientation of each product loaded into the case or tray is also programmable providing a high level of flexibility.
    • Single and multi-cell robot configurations
    • Infeed product sensing via photo eye or vision for random product orientations
    • Produce case patterns with mixed product orientations
    • Flat or vertical pack casing for high impact retail ready displays
  • Vertical Pack Solutions
      TriVex® RL & RLi Vertical Pack solutions are used for products that must remain upright through distribution or for retail ready display packs. Solutions include pattern tipping, vane collation and Delta robot loading.
    • Products facing the major or minor panels of the case
    • Flat and vertical pack capabilities on the same machine
    • Excellent machine accessibility, simple changeover, small footprint and product control for pillow bags and standup pouches
 N/A
  • Tailored Technologies
    Optimize any Case Packing Operation
    • Douglas offers a wide range of product handling and infeed systems designed to collate and load your product with unparalleled efficiency and reliability.
    • As with all Douglas case packing solutions, TriVex® Series top loaders deliver maximum performance while maintaining gentle product handling to ensure the highest level of finished package integrity.
  • Continuous Innovation, Maximum Performance
  • Delta Robot Solutions
    TriVex® Delta robot solutions use parallel-axis robot technology. High speed multi-axis motions allow the Delta loader to sense and pick moving product, often eliminating the need for special product handling on the infeed or the need to stage product before picking. The location and orientation of each product loaded into the case or tray is also programmable providing a high level of flexibility.
    • Single and multi-cell robot configurations
    • Infeed product sensing via photo eye or vision for random product orientations
    • Produce case patterns with mixed product orientations
    • Flat or vertical pack casing for high impact retail ready displays
  • Vertical Pack Solutions
      TriVex® RL & RLi Vertical Pack solutions are used for products that must remain upright through distribution or for retail ready display packs. Solutions include pattern tipping, vane collation and Delta robot loading.
    • Products facing the major or minor panels of the case
    • Flat and vertical pack capabilities on the same machine
    • Excellent machine accessibility, simple changeover, small footprint and product control for pillow bags and standup pouches
 N/A The Science of Innovation, The Art of Precision Control

Robotic Technology
The TriVex® SL & SLi robot is Douglas-built, delivering innovation through simplicity.
  • Precise product handling
  • Fewer and easier adjustments
  • High payloads and speed
  • Rockwell ControlLogix®
  • No gantry type belts, bearings, pulleys or vacuum
Shelf and Retail Ready Automation
With high demand for shelf and retail ready packaging, CPG producers continually face increased levels of automation complexity. With the TriVex® SL innovation, we strive to remove that complexity and simplify your packaging automation, reducing operator workload while increasing line efficiencies. 		N/A The Science of Innovation, The Art of Precision Control

Robotic Technology
The TriVex® SL & SLi robot is Douglas-built, delivering innovation through simplicity.
  • Precise product handling
  • Fewer and easier adjustments
  • High payloads and speed
  • Rockwell ControlLogix®
  • No gantry type belts, bearings, pulleys or vacuum
Shelf and Retail Ready Automation
With high demand for shelf and retail ready packaging, CPG producers continually face increased levels of automation complexity. With the TriVex® SL innovation, we strive to remove that complexity and simplify your packaging automation, reducing operator workload while increasing line efficiencies.
Additional Information N/A
  • Collating systems for bags, pouches, cartons, trays, cups, cans and bottles
  • Cartesian and vision guided Delta robot configurations (loading)
  • Quick and repeatable changeovers
  • Load multiple cases each cycle for higher speeds
  • Stainless steel and NEMA 4X construction available for wet environments
Production efficiency has been redefined with Douglas TriVex®.

Offering the flexibility of the TriVex® RL case loader and the unique ability to seamlessly erect, load, and close top load cases with the integrated TriVex® RLi, TriVex® brings a new class of performance to automatic, top load case packing. Innovative design features, advanced robotic and servo technology and simple menu-driven changeovers combine to accommodate a wide variety of product types with precise product handling and less maintenance. TriVex®, less complexity, more capability, more Douglas. 		N/A Modular erector and sealer configurations:
  • Erect, load and seal
  • Erect and load only
  • Load and seal only
  • Tape or glue
Production efficiency has been redefined with Douglas TriVex®.

Offering the flexibility of the TriVex® RL case loader and the unique ability to seamlessly erect, load, and close top load cases with the integrated TriVex® RLi, TriVex® brings a new class of performance to automatic, top load case packing. Innovative design features, advanced robotic and servo technology and simple menu-driven changeovers combine to accommodate a wide variety of product types with precise product handling and less maintenance. TriVex®, less complexity, more capability, more Douglas. 		N/A
  • Compact footprint
  • Unparalleled machine accessibility
  • Easy setup and changeovers maximize uptime
  • Fewer components reduce maintenance
  • Flat bag handling and pattern containment optimize case loading
  • Suitable for doy, pillow and flat bottom bags and pouches
  • Single and multiple product facing options
Elevating efficiency in top load applications through robotics.

Featuring multiple advancements including high payload/speed combinations, TriVex® SL & SLi offer exclusive advantages for the evolving retail ready market. Designed to pack bags and pouches in standup configuration into retail ready display cases, advanced dual robotics precisely combine product infeed, pack pattern collation and case loading functions into one reliable design. 		N/A Modular erector and sealer configurations:
  • Erect, load and seal
  • Erect and load only
  • Load and seal only
  • Tape or glue
Elevating efficiency in top load applications through robotics.

Featuring multiple advancements including high payload/speed combinations, TriVex® SL & SLi offer exclusive advantages for the evolving retail ready market. Designed to pack bags and pouches in standup configuration into retail ready display cases, advanced dual robotics precisely combine product infeed, pack pattern collation and case loading functions into one reliable design.
Note N/A Specification limits may not be available in all combinations and are subject to change without notice.