High speed performance to form a variety of material types and carton styles

The 7000 Series is an automatically controlled carton and tray former. It is available in a number of configurations to run a broad range of flat blank styles, materials, shapes and sizes for your specific application.
Unit of Measure

Specifications

Brand

N/A Syntegon

Type

N/A Carton Tray

Technical Specifications

Minimum Formed Carton Length

N/A 102 mm4.0 in

Maximum Formed Carton Length

N/A 1060 mm41.7 in

Minimum Formed Carton Width

N/A 76 mm3.0 in

Maximum Formed Carton Width

N/A 432 mm17.0 in

Minimum Formed Carton Height

N/A 25 mm1.0 in

Maximum Formed Carton Height

N/A 152 mm6.0 in

Minimum Flat Carton Length

N/A 127 mm5.0 in

Maximum Flat Carton Length

N/A 905 mm35.6 in

Minimum Flat Carton Width

N/A 152 mm6.0 in

Maximum Flat Carton Width

N/A 1160 mm45.6 in

Minimum Flat Carton Production Speed

N/A 10 cpm

Maximum Flat Carton Production Speed

N/A 60 cpm

Blank Length

N/A Up to 355 mmUp to 505 mmUp to 655 mmUp to 805 mmUp to 905 mmUp to 14 inUp to 19.9 inUp to 25.8 inUp to 31.7 inUp to 35.6 in

Maximum Cycles (Up to 355 Millimeter (mm)/(14 Inch (in)) Blank Length)

N/A 60 cycles/min

Maximum Cycles (Up to 505 Millimeter (mm)/(19.9 Inch (in)) Blank Length)

N/A 55 cycles/min

Maximum Cycles (Up to 655 Millimeter (mm)/(25.8 Inch (in)) Blank Length)

N/A 50 cycles/min

Maximum Cycles (Up to 805 Millimeter (mm)/(31.7 Inch (in)) Blank Length)

N/A 40 cycles/min

Maximum Cycles (Up to 905 Millimeter (mm)/(35.6 Inch (in)) Blank Length)

N/A 30 cycles/min

Magazine Standard Length

N/A 585 mm23 in

Magazine Extended Length

N/A 990 mm39 in

Carton Styles and Configurations

Carton Styles and Configurations

N/A The 7000 series is designed for glue assembly of cartons and trays. Both are available in a single or dual head configuration, with the dual head offering added production options. To increase flexibility, the dual head can be configured to form two different cartons to feed two different productions lines - or trays and covers can be produced simultaneously to feed the same production line. For higher speed production lines, both forming heads can be configured to form the same carton. Whether you are running corrugate, paper board or a combination of both, the Doboy 7000 Series can do the job dependably with unparalleled flexibility to fulfill current and future production requirements.

The Doboy 7000 Series are capable of speeds of up to 60 trays per minute with a single forming head and up to 120 trays per minute with a dual forming head. Spring loaded forming heads add further flexibility by compensating for variances in corrugate and paperboard and simplifying changeover calibration requirements. Typical applications for Doboy 7000 Series Tray and Carton Formers include bakery, frozen foods, pharmaceuticals and general consumer goods.

Benefits

Benefits

N/A
  • Proven, reliable and durable construction: Consistent quality, proven packaging and feeding solutions, 24/7 operation
  • Large carton size range
  • Available in multiple head configurations to meet the speed requirements or to add flexibility
  • Fast and straight-forward, tool-less changeovers for most tasks
  • Single-source solution supplier: Simplify projects and eliminate integration risk by sourcing case packing and primary packaging from a single supplier

Standard Features

Standard Features

N/A
  • Capable of running glue-style and simplex
  • Nordson® hot melt glue system with accurate adhesive application and patterns
  • No-blank, no-adhesive photo-eye detection
  • Fully adjustable magazine with positive four side control at pick-off
  • Independent servo shuttle motion ensures accurate glue placement on carton blank and eliminates the need for interconnected drives
  • Heavy-duty steel frame assures permanent component alignment and minimal vibration
  • Positive blank control minimizes rejects and material costs while maximizing production efficiency
  • Venturi vacuum system eliminates vacuum pump noise and maintenance
  • Color touchscreen HMI, front-mounted
  • Barrier guarding with interlocking doors
  • Painted steel frame
  • Rockwell controls with 20 recipe recall

Optional Features

Optional Features

N/A
  • Forming heads for different carton sizes and styles
  • Powered magazine for large, corrugate cartons
  • Adhesive system options for different application needs
  • Discharge conveyors for downstream carton transport
  • Auto demand photo eye controls downstream backlog of cartons
  • Non attendant package including multi-color light stack and low carton inventory sensing with alarm
  • Extended leg kits to match conveyor elevation
  • Spare parts kit
  • Casters for easy portability
  • Special power requirements
  • Language options for HMI controls and manual
  • Carton air eject
  • Frame sizes to fit blank range