Cup Cake Packaging full-line solution created by Syntegon

Packaging machinery for baked goods must meet the requirements for sanitation, gentle handling, and rapid changeovers that modern bakeries demand. Syntegon offers a wide range of solutions for primary and secondary packaging that are designed to these requirements. The long history of our Doboy line of wrappers and bag sealers, which began in the 1930's, has resulted in an unparalleled understanding of the handling and packaging of these unique food products. Syntegon equipment is optimized to handle the special characteristics of bakery products.
Unit of Measure

Specifications

Brand

N/A Syntegon

Benefits

Benefits

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  • Space saving in-line floor plan.
  • All key packaging machines manufactured and integrated by Syntegon. This provided one contact point with responsibility for entire line and lowered the customer's project management costs and eliminated the integration risk.
  • Split infeed chain on Presto robot allowed one operator access to both wrappers and robot HMI, allowing the second operator to run the carton former and closer.
  • Line communication provided signal to divert cup cakes when downstream stoppage was detected. This eliminated the need for operator intervention up stream during stoppage so that the operators could focus on clearing downstream stoppage.

Features

Features

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  • Solutions for every size bakery - From small, family owned bakeries to large, multi-national companies, Syntegon's packaging machine portfolio offers solutions for every scale. Our standard, modular machines can be operated independently, or integrated with other packaging machines to form fully automated lines. We call this flexible automation concept Module++. It allows you to easily add automation as you grow, or redeploy assets for new packaging lines as needed. This helps guarantee the best return possible on your investment regardless of how your needs change. A good example of Module++ automated line is described in the case history on the back.
  • One - Stop - Shopping - Syntegon's large product portfolio is unique in the industry and provides you a single source for many of your packaging needs, including after sales service and support.
    • Bag Sealers and Closers
    • Horizontal Flow Wrappers
    • Vertical Form - Fill - Seal (VFFS) Machines
    • Delta Robotics
    • Carton Formers
    • Carton Closers
    • Product Handling
    • Case Packers
  • Bag Sealers - Syntegon offers bag closing options under its Doboy brand for both paper and plastic pre-made bags. Paper bags, common with bakery product such as donuts, are efficiently closed and glued with the Doboy GS-1000. This high-speed bag closer creates a strong sift-proof double fold at a rate up to 75 bags per minute. Plastic bags, including popular stand-up and gusseted bags, are easily heat sealed with one of Doboy’s band sealers. The Doboy band sealer portfolio starts with the compact table-top model, HS-CII, and extends to the CBS-D, designed for 3-shift operation. Doboy band sealers are known for their quality craftsmanship and reliable options.
  • Horizontal Flow Wrappers - Entry level flow wrappers from Syntegon are unlike other flow wrappers in their class. To increase flexibility and uptime, they utilize the same servo motor and PC technology found in high-end flow wrappers, but at an economical price. This results in superior package quality and software features that save you labor and increase your operational efficiency. The Pack 101 flow wrapper is Syntegon’s best selling entry level wrapper and a favorite with small to mid-sized bakeries. It builds on the long legacy of Doboy wrappers in bakery operations and is unmatched in its flexibility and operational robustness.

Additional Information

Additional Information

N/A Small to mid-size bakeries require packaging machines that are easy to operate and maintain, and flexible enough to handle a diverse product range. Syntegon’s bag closing line and entry-level flow wrappers are ideal for these types of operations. They provide bakeries flexible packaging automation in a small footprint, with minimal investment. Syntegon's entry level machines are built to the same high standards as our more advanced machines and in fact share a number of the same production proven components guaranteeing users a long lifetime.