Collating and placing your products into cartons, cases or trays from two incoming lanes with the speed and precision of a Delta Robot.
Unit of Measure

Specifications

Brand

N/A Syntegon
Small Foot-Print Size1 N/A 1.7 x 2 m5.6 x 6.5 ft

Speed with Two Collators

N/A Up to 2 x 300 products/min

Product Handled Ranges

Minimum Length

N/A 50 mm2 in

Maximum Length

N/A 200 mm7.9 in

Minimum Width

N/A 15 mm0.6 in

Maximum Width

N/A 120 mm4.7 in

Minimum Height

N/A 6 mm0.24 in

Maximum Height

N/A 60 mm2.3 in

Minimum Weight

N/A 10 g0.022 lb

Maximum Weight

N/A 1 kg2.2 lb

Exception

N/A No Bare Food Products

Note for Product Handled Ranges

N/A Capable of handling a wide variety of products

Minimum Carton or Tray Range Length

N/A 60 mm2.4 in

Maximum Carton or Tray Range Length

N/A 510 mm20 in

Minimum Carton or Tray Range Width

N/A 45 mm1.75 in

Maximum Carton or Tray Range Width

N/A 320 mm12.6 in

Minimum Carton or Tray Range Height

N/A 25 mm1 in

Maximum Carton or Tray Range Height

N/A 305 mm12 in

Products in A Layer

Maximum Quantity in a Layer

N/A 12

Maximum Number of Rows in a Layer

N/A 2

Maximum Weight of a Layer

N/A 1 kg2.2 lb

Features and Benefits

Features and Benefits

N/A
  • Fast and Compact Design
    • Designed for fast installation and commissioning
    • Simple integration into new or existing lines
  • Maximum Flexibility
    • Production change-over in less than 10 minutes with inexpensive change parts
    • Delicate product handling with vacuum cup end-effectors designed to pick up almost any kind of product
    • Grouping products in layers, rotating or squeezing them together for tight-fitting cartons
    • Advanced product tracking for precision pick and placement even when products and cartons are in motion
    • Automatic recipe back up and restore feature in event of power failure
    • Multiple carton loading end-effectors and carton cadence control
  • Low Maintenance Robotics
    • Designed for 3 shifts/day operation
    • Fixed position motors and no bending wires for longer life and higher speeds
    • Composite materials for strength and long life
    • No lubricants and no gear boxes above product area
    • Robot arms are collapsible and remountable in 2 minutes
  • Color Touch Screen HMI
    • Intuitively menu driven windows to set-up, change-over and run different production configurations
  • Experience
    • Over 1000 parallel axis Delta Robots in several markets in production today
    • In-house design and manufacturing of the three major components: Controller, Robot, End-Effector
    • PMMI certified training programs to assure faster return on your investment
    • Extensive parts and technical support by Syntegon Packaging Services
  • Product Input Requirement
    • Single-stream or dual-stream flow via conveyor belt; minimum spacing between product is 10% of product length

Available Options

Available Options

N/A
  • Grouping products in layers and squeezing them together for tight-fitting cartons
  • Rotating products during the pick and place
  • Turning products on-edge before top loading (maximum product width 60 mm)
  • Convenient Dallas key operator authentication with data protection and programmable security levels
  • Packing configuration for 1 or 2 rows in a layer (more rows are possible if products are less than 100 mm long)
  • End-effector off axis motion detection to stop machine
  • Syntegon carton/tray forming and closing machinery for a single source packaging solution
  • Stainless steel construction
  • HMI swing arm

Additional Information

Additional Information

N/A Robot speed is dependent on product size and weight. Not all products that fit in the product range can be packed at the maximum cycle speed. Check with sales support to determine the maximum cycle speed for your application.

Note

Note

N/A Technical information is subject to change without notice.
  • 1 To handle the output from two upstream machines